Industries Served

Cutting the Air Cost Out of Packaging Lines

Packaging runs on air for blow-off, vacuum conveying, air knives, and pick-and-place. It is some of the most air-intensive and most over-supplied demand in any plant, which makes it some of the easiest savings to prove.

01

Kills artificial demand

Open blow-off and oversized air knives create artificial demand that drags the whole system up. I meter it and right-size the nozzles and regulation around the real need.

02

Tightens the high-cycle lines

High-cycle pneumatics leak at fittings and quick-disconnects faster than anywhere else. A full survey tags the loss in CFM and dollars per year.

Typical system size

50 to 800 HP across high-cycle pneumatic lines

Common issues I find
  • Open blow-off and air knives driving artificial demand
  • Leaks concentrated at quick-disconnects and high-cycle fittings
  • Vacuum and blow-off supplied at a single high header pressure
  • Demand spikes from pick-and-place defeating fixed-speed control
Get Started

Talk to an independent specialist.

No gatekeepers, no sales layer. You reach the person who performs the audit, reads the data, and signs the findings.