Cutting the Air Cost Out of Packaging Lines
Packaging runs on air for blow-off, vacuum conveying, air knives, and pick-and-place. It is some of the most air-intensive and most over-supplied demand in any plant, which makes it some of the easiest savings to prove.
Operating conditions to assess
Kills artificial demand
Open blow-off and oversized air knives create artificial demand that drags the whole system up. I right-size nozzles and regulation around the real need.
Tightens the high-cycle lines
High-cycle pneumatics leak at fittings and quick-disconnects faster than anywhere else. A full survey tags the loss in CFM and dollars per year.
Separates the pressure zones
Vacuum and blow-off supplied at a single high header pressure waste energy. I split the zones to the pressure each actually needs.
50 to 800 HP across high-cycle pneumatic lines
- Open blow-off and air knives driving artificial demand
- Leaks concentrated at quick-disconnects and high-cycle fittings
- Vacuum and blow-off supplied at a single high header pressure
- Demand spikes from pick-and-place defeating fixed-speed control
How I find and fund the savings here.
What happens after you ask
You send a short request.
Your name, work email, company, and a few lines about the system and the problem. Nothing else is needed to start.
I reply directly.
Expect a direct reply from Peak kW within one business day.
We agree the scope in writing.
We go through your equipment, shifts, pressure needs and electricity bills. You receive a proposal that sets the measurement boundary, deliverables, fee, site access and schedule before any work begins.
I measure your system.
My loggers record power, pressure and flow across a representative operating cycle agreed in the scope.
You receive the findings and we review them together.
A prioritized action list with estimated savings, the assumptions behind every figure, and a proposed way to verify the results.
Before the first call
Have a list of your blow-off, air-knife, and vacuum points ready so we can plan the metering around the real artificial-demand sources before any regulation changes.
Ready for an assessment built around your industry?
The same metered, vendor-neutral method, tuned to the duty cycle and air quality demands of your sector.
Already have your equipment list to hand? Describe your facility first (optional)