Industries Served

Independent Air Audits for General Manufacturing

General manufacturing runs on air for pneumatic tools, material handling, blow-off, and process automation. I meter the whole duty cycle so you see where the kW per SCFM actually goes, from a single-compressor shop to a multi-unit central plant.

Typical System
50-2,000+ HP
One or more compressor rooms
Method
Metered
kW, PSI, and CFM across a full duty cycle
Average Waste Found
Over 50%
Across audited systems
01

Sized to the real load

Oversized compressors running at part load are the most common waste I find. The metered baseline shows what the plant actually draws, not what the nameplate suggests.

02

Artificial demand control

Open blow-off and unregulated drops pull the whole system pressure up. I find the artificial demand and right-size regulation around the real need.

03

Visibility across the line

Most plants have no real-time view of system-wide specific power. I log demand, pressure, and flow together so the savings come ranked by payback.

Typical system size

50 to 2,000+ HP across one or more compressor rooms

Common issues I find
  • Oversized compressors running at partial load
  • Pressure drop across aging distribution piping
  • Uncontrolled artificial demand from open blows
  • No real-time visibility into system-wide specific power

How I find and fund the savings here.

Service 01

Energy Assessment

A full metered baseline of compressor kW versus CFM across a real duty cycle, with savings ranked by payback.

Service 02

Leak Detection

Ultrasonic survey of the distribution network, tagged and quantified in CFM and dollars per year.

Service 03

PeakOS Monitoring

High-frequency logged data for proactive, real-demand system management.

Service 04

Utility Incentive Support

Measured, documented savings packaged to qualify for local utility incentive programs.

Get Started

Talk to an independent specialist.

No gatekeepers, no sales layer. You reach the person who performs the audit, reads the data, and signs the findings.